Customized Playing Cards Production Process(1)

Customized Playing Cards Production Process(1)

2022-06-02 15:21:22

Wholesale Custom Logo Poker Cards factory supplier

  1. Design the 54 cards and arrange them into 6x9 (54) or 7x8 (56). Because some playing cards need to be printed with 55 or 56 cards, the extra 1 or 2 cards are usually calendars or other advertising information. The paper is also cut to a corresponding size of 6x9 (54) or 7x8 (56).


Wholesale Custom Logo Poker Cards factory supplier


  1. Four-color front and back printing, and quality inspection. After printing, it is necessary to enter the next process after the ink is fully absorbed by the paper according to the ink absorption characteristics of the paper.


  1. Front filling and drying;


  1. Surface filling and drying. The filling slurry is an important process in poker production. The so-called "filling slurry" means that the solution mixed with starch and other viscous chemical components is uniformly applied to poker paper through rollers. This is because any paper under the microscope will always show "uneven" symptoms, and poker needs a very flat paper to ensure enough smoothness, "filling" can make it flat. Because there is water in the slurry, it needs to be dried at a medium-high temperature of 70~80 ℃.


  1. Steel roll extrusion. Because the playing cards are thick, they are composed of three or more layers. If they are not extruded, the playing cards will be separated from the front and back after playing for a long time. Ten years ago, domestic poker often broke away from the front and back, but now this problem has been completely solved in large-scale production plants. The extrusion effect is better after "slurry filling".


  1. Glazing process refers to coating (or spraying or printing) a layer of colorless and transparent paint on the surface of the printed matter, forming a thin and uniform transparent bright layer on the surface of the printed matter after leveling, drying, calendering and curing, which can enhance the smoothness of the carrier surface and protect the printing image and text. Polishing technology has become an important means of post-press finishing poker. It can not only make the poker pattern look more exquisite but also, it is an important process to form a moderately smooth feel of poker. Of course, there is a waterproof function. The polish of poker should be determined according to the paper. If the Polish transition, the poker is too slippery, and a pair of poker is easy to slip when stacked; If the polish is insufficient, the poker is too astringent, and the playing cards are not easy to wash and cannot be inserted. (Note: now after four-color printing, the polish is applied. The luminosity and smoothness of poker are related to the type of Polish used.)


  1. Calendering refers to the process of drying the polished poker, hot pressing, and cooling the finished product by the calendar hot pressing roller. It is a deep-processing process of polishing, which can make the transparent coating coated with polishing have an ideal mirror facial mask layer effect of compactness, smoothness, and high gloss brightness, and can improve the grade sense and market competitiveness of poker. Process method: the special calendering machine is used for calendaring, and an electric heating wire is used to heat the polished metal's extremely smooth surface. Under the pressure of 100-200kgf/cm2, the printed surface coated with polishing oil is embossed, and a bright surface facial mask layer is formed after gradually cooling. It can be applied to all kinds of polished poker and can make the poker surface form a dense bright surface, which is more glossy, aesthetic, and classy.


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